Hybrid Rally Pilot Watch Straps

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Choose Leather

Select leather based on grain, thickness, and consistency to ensure a solid foundation.

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Cutting the Leather Blanks

Cut the leather into rough blanks, keeping edges clean and accurate.

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Leather Splitting

Split the leather to the required thickness for balanced wear.

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End Skiving

Skive the ends to reduce bulk and allow for clean folding.

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Reinforcement Bonding

Bond reinforcement layers at stress points to improve durability.

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Padding Shaping

Shape the padding to define the strap profile and curvature.

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Layer Bonding & Assembly

Bond and assemble all layers according to the intended structure.

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Final Cutting & Pattern Shaping

Trim to final shape, ensuring precise proportions and clean lines.

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Edge Creasing

Create a crease line along the edges to define the profile.

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Stitch Marking & Hole Punching

Mark stitch lines and punch holes evenly and accurately.

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Hand Saddle Stitching

Hand stitch using the saddle stitch technique for strength and control.

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Edge Preparation

Prepare the edges by sanding and smoothing for finishing.

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Edge Painting

Apply edge paint in multiple layers, allowing proper drying between coats.

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Keeper Construction

Craft and finish the keeper loops to ensure a secure fit.

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Strap Hole Punching

Punch adjustment holes in straight, consistent spacing.

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Buckle Installation

Install the buckle and check for a secure fit.

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Quick-Release Spring Bar Installation

Install quick-release spring bars for easy strap changes.

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Final Quality Control

Inspect the strap for structure, stitching, edges, and overall finish.